Socket Weld Flange

The Socket Weld Flange Manufacturer!

 

Dingxiang Yixinyuan Flange Processing Co.,Ltd. is the manufacturing that a profession is engaged in free forging, mold forging, vorious molding tool steel, various machine accesories and large forging piece etc. management business enterprise.

 
 
Why choose us

One-Stop Service

My company has buy, examine, saw to slice, forge from the material, hot processing, the machine process packing hair luck the integral whole turn of production system.

Product Application

Petrochemical industry, energy industry, water treatment industry, environmental protection engineering, construction engineering, shipbuilding industry, valves, water pumps, power plants, steel mills: valves, water pumps, power plants, steel mills.

Quality Control

Company strictly according to ISO9000 standard organize produce and manage, build up valid circulate stable dependable quality management and guarantee system, strict material production equipments and quality of the control, consummate processing technology experience and forerunner examination experiment.

 

Parameters

Standard range

Limit capacity

Pressure rating

Class 3000-9000

Class 15000 (258MPa)

Nominal diameter

½"-4" (DN15-100)

6" (DN150) non-standard

Convex height

1.6mm (Class≤300)

6.4mm (Class≥600)

Insertion depth

Pipe diameter +1.6mm

Laser calibration ±0.05mm

Surface roughness

Ra 3.2μm

Ra 0.8μm mirror surface

 

Material

Yield strength

Extreme condition

Certification criteria

A105

250MPa

425℃/69MPa

ASME B16.5

A350 LF2

275MPa

-46 ° C deep cold

EN 10204 3.2

A694 F70

483MPa

3000m underwater

API 6A

316L+N

220MPa

Cl⁻>10000ppm

NACE MR0103

 

Advantages of Socket Weld Flange

 
 
01
 

Leak-Proof Relationships:

The recessed socket provides an optional sealing surface, minimizing the chance of leakage.

 
02
 

Strong Mechanical Asset:

The fillet weld around the pipe adds structural strength and vibration resistance.

 
03
 

Lightness of Installation:

No need for full penetration welds; synchronization is trouble-free compared to butt-weld flanges.

 
04
 

Cost-Beneficial for Small Bore Pipes:

Ideal for piping systems with diameters of 2 inches or less.

 
05
 

Short and Durable Design:

Smaller in size compared to other flange types, saving space and reducing weight.

Carbon Steel Socket Weld Flange

 

Socket Weld Flange Standards and Dimensions

 

Pressure Class

Common Size Range

150 to 900

NPS 1/2 – 24

1500 & 2500

NPS 1/2 – 2-1/2

 

Applications of Socket Weld Flanges
 

High-Pressure Piping:

Oil & gas, petrochemicals, power plants.

Processing Plants:

Chemical, pharmaceutical, food, and beverage industries.

Steam, Water & Gas Pipelines:

Especially for lines carrying toxic or explosive media.

Small-Bore Piping:

Ideal for pipes 2″ and under, where welded integrity and tightness matter most.

 

Socket Welded Flange Face Types

 

 

RF Type:

An RF socket weld flange features a small raised portion around the flange bore, serving as a seat for the gasket, promoting effective sealing.

 

RTJ Type:

The RTJ type entails a groove on the raised face surface, allowing for the placement of a gasket ring to enhance sealing performance.

 

Socket Weld Flange vs. Slip-On Flange:

A socket weld flange closely resembles a slip-on flange, but it distinguishes itself by having a shoulder within the inner bore.

 

 

Material Guide for Socket Weld Flanges

 

Material

Yield Strength (MPa)

Tensile Strength (MPa)

Temperature Range (°C)

515-620

Suited For

Carbon Steel (ASTM A105)

250 – 485

485 – 760

-29 to 425

Low

Oil & gas pipelines, water distribution systems.

Stainless Steel (ASTM A182 F304)

205 – 310

515 – 620

-196 to 815

Moderate

Food processing, general industrial applications.

Stainless Steel (ASTM A182 F316)

205 – 310

515 – 620

-196 to 815

High

Marine environments, chemical processing.

Alloy Steel (ASTM A182 F11/F22)

310 – 415

590 – 795

-29 to 600

Moderate

High-pressure steam systems, power generation.

Duplex Stainless Steel (ASTM A182 F51/F53)

450 – 550

620 – 850

-50 to 300

Very High

Offshore oil & gas, petrochemical applications.

Nickel Alloys (ASTM B564 N06625/N08825)

350 – 450

830 – 950

-200 to 1000

Exceptional

Aerospace, chemical industries, high-temperature applications.

Copper-Nickel (Cu-Ni) (ASTM B151)

105 – 170

275 – 415

-196 to 300

High

Shipbuilding, desalination plants, offshore piping.

 

Marking & Packing

 

 

Products are packaged to ensure that there is no damage during transit. In case of exports, standard export packaging is done in wooden cases. All flanges are marked with Grade, Lot No, Size, Degree and our trade mark. On special requests we can also, make custom marking on our products.

 

FAQ

Q: What is a socket weld flange?

A: Socket weld flange is a type of flange welded to the end of a pipe.

Q: What are the advantages of socket weld flanges?

A: Socket weld flanges are strong and reliable, and they can be used in high-pressure and high-vibration applications.

Q: When should I use a socket weld flange?

A: Socket weld flanges are ideal for applications where high pressure or vibration is expected and where a strong and reliable connection is required.

Q: When should I not use a socket weld flange?

A: Socket weld flanges are more difficult to install and disassemble than other types of flanges, and they are more expensive.

Q: How do I install a socket weld flange?

A: To install a socket weld flange, the end of the pipe must be beveled and inserted into the socket of the flange. Then, the flange is welded to the pipe.

Q: What is the gap on a socket weld flange?

A: The ASME B31. 3 standard states that an approximate gap of 1⁄16th of an inch (1.5mm) between the socket and pipe end is required; this gap allows for thermal expansion due to welding and reduces the likelihood that the weld will crack.

Q: Do socket weld flanges have a schedule?

A: Socket Weld Flanges are available in pressure from 150# and up and pipe schedule 40 to schedule 160. Specifying the pipe schedule ensures that ID of the SW Flange matches the ID of pipe for smooth fluid flow.

We're professional socket weld flange manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to wholesale bulk socket weld flange for sale here from our factory.

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