Weld Neck Flange

The Weld Neck Flange Manufacturer!

 

Dingxiang Yixinyuan Flange Processing Co.,Ltd. is the manufacturing that a profession is engaged in free forging, mold forging, vorious molding tool steel, various machine accesories and large forging piece etc. management business enterprise.

 
 
Why choose us

One-Stop Service

My company has buy, examine, saw to slice, forge from the material, hot processing, the machine process packing hair luck the integral whole turn of production system.

Product Application

Petrochemical industry, energy industry, water treatment industry, environmental protection engineering, construction engineering, shipbuilding industry, valves, water pumps, power plants, steel mills: valves, water pumps, power plants, steel mills.

Quality Control

Company strictly according to ISO9000 standard organize produce and manage, build up valid circulate stable dependable quality management and guarantee system, strict material production equipments and quality of the control, consummate processing technology experience and forerunner examination experiment.

 

Advantages of Weld Neck Flange
 

Superior Strength: Weld neck flanges are incredibly strong due to their welded neck design, making them ideal for high-pressure and high-temperature applications. They are often required selections over threaded or slip on styles due to their superior integrity.

 

Leak Resistance: Their precision welding ensures a tight seal, minimizing the risk of leaks and providing enhanced safety.

 

Reduced Stress Concentration: The smooth transition from the flange to the pipe reduces stress concentration, preventing cracks and failures.

 

Alignment Accuracy: Weld neck flanges facilitate precise alignment of pipes, resulting in better flow and reduced turbulence.

 

Enhanced Durability: Given their size/shape, these flanges typically have a longer lifespan due to their resistance to wear, corrosion, and erosion.

Carbon Steel Reducing Weld Neck Flange

 

Carbon Steel Weld Neck Flange

Reduced Maintenance: With fewer chances of leaks and failures, maintenance costs are lower than other flange types.

 

Improved Flow Characteristics: The smooth bore of weld neck flanges reduces pressure drop and turbulence, enhancing fluid flow.

 

Easy to Align, Install, and Test: Weld neck flanges can easily align to the pipe network in which it gets installed, resulting in a more robust weld. Also, the flange design makes it very accessible when inspecting the integrity of the weld via radiography testing.

 

Smooth Flow of the Liquid: Weld neck flanges match the pipe's internal diameter, allowing a smooth, high-pressure liquid flow. Also, the design assures that there is little “turbulence” within the pipe, a common reason for erosion, leading to robust, more durable pressure vessel connections.

 

Strong and Reliable: Weld neck flanges increase the pipe thickness from the weld all the way to the face of the flange. This design assures that the internally built stress by the flow of high-pressure liquid transfers to the pipe; it decreases the pressure on the flange itself.

 

Application scenarios

 

Oil and gas energy

Wellhead equipment, compressor outlet pipeline, fractionating tower reducer interface

01

Chemical process

Reactor inlet and outlet, pump and valve reducer connection, high-pressure raw material conveying pipeline

02

Electric power project

Main steam pipe diameter change, high-pressure interface of feedwater system

03

Ocean engineering

FPSO deck piping, subsea pipeline onshore section

04

Special equipment

High-pressure heat exchangers, hydrogenation reactors, supercritical fluid systems

05

 

Material & Grades of Weld Neck Flanges
 

Stainless Steel Weld Neck Flanges :

ASTM A 182, A 240 F 304, 304L, 304H, 316, 316L, 316Ti, 310, 310S, 321, 321H, 317, 347, 347H, 904L

Duplex & Super Duplex Steel Weld Neck Flanges :

ASTM / ASME A/SA 182 F 44, F 45, F51, F 53, F 55, F 60, F 61

Carbon Steel Weld Neck Flanges :

ASTM / ASME A/SA 105 ASTM / ASME A 350 , ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52, F60, F65, F706

Low Temperature Carbon Steel Weld Neck Flanges :

ASTM A350, LF2, LF3

Alloy Steel Weld Neck Flanges :

ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91

Copper Alloy Steel Weld Neck Flanges :

ASTM SB 61 , SB62 , SB151 , SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30), UNS No. C 10100, 10200, 10300, 10800, 12000, 12200

 

Weld Neck Flange Dimensions

 

 

Various sizes of Class 150 ASME B16.5 weld neck flanges are available, ranging from 1/2″ to 24″. Each size has a different outside and inside diameter, raised face thickness, and several bolt holes. The smallest size has an outer diameter of 3.50″ and four bolt holes, while the largest has an outer diameter of 32.00″ and a raised face thickness of 5.69″.

 

 

Manufacturing Process of Weld Neck Flange

Material Selection: Based on application needs, high-grade raw materials like stainless steel, carbon steel, or nickel alloys are chosen.

 

Forging: The selected material is forged into the desired shape, ensuring strength and durability.

 

Machining: The flange is machined to achieve precise dimensions, including bolt holes and face finishes.

 

Heat Treatment: To enhance mechanical properties, the flanges undergo heat treatment processes such as annealing or normalizing.

 

Inspection and Testing:

Finishing: The flange is polished and coated (if required) to prevent corrosion and ensure a smooth surface finish.

Carbon Stee ASME B16.36 Orifice Flanges

 

Standards for Weld Neck Flanges

ASTM A105 for carbon steel weld neck flanges

ASTM A182 for alloy and stainless steel weld neck flanges, with variations for different grades

ASME B16.5 for flange dimensions and specifications

ASME B16.47 for large diameter flanges

BS 3293 for British standards

DIN 2630 PN standards for European applications

 

Marking & Packing

 

 

Products are packaged to ensure that there is no damage during transit. In case of exports, standard export packaging is done in wooden cases. All flanges are marked with Grade, Lot No, Size, Degree and our trade mark. On special requests we can also, make custom marking on our products.

 

FAQ

Q: Which is stronger, a weld neck or a threaded flange?

A: A weld neck flange is stronger due to its welded connection and tapered hub design, making it suitable for high-pressure and high-stress environments.

Q: Do weld neck flanges require special installation skills?

A: Yes. Weld neck flanges require precise welding by skilled professionals to ensure leak-proof performance and compliance with ASME standards.

Q: What materials are weld neck and threaded flanges made from?

A: Both types can be manufactured from carbon steel, stainless steel, and alloy steel, depending on project requirements.

Q: How do I choose between a weld neck and a threaded flange?

A: Consider pressure and temperature conditions, the need for permanent vs temporary connection, and whether welding is feasible on-site.

Q: What Pressure Classes Are Available for Weld Neck Flanges?

A: Weld Neck Flanges come in various pressure classes, including Class 150, 300, 400, 600, 900, 1500, and 2500, as well as PN 2.5 to PN 250.

Q: What Are the Common Face Types for Weld Neck Flanges?

A: Common face types include Raised Face (RF) and Ring Type Joint (RTJ). RF flanges have a small raised portion surrounding the bore, while RTJ flanges have a special groove for metal gasket seating.

Q: What Standards Govern the Use of Weld Neck Flanges?

A: Weld Neck Flanges adhere to industry standards such as ASTM A105 for carbon steel, ASTM A182 for alloy and stainless steel, ASME B16.5 for dimensions, ASME B16.47 for large diameter flanges, BS 3293, and DIN 2630 PN standards.

Q: How Are Weld Neck Flanges Tested for Quality?

A: Non-Destructive Testing (NDT) techniques like phased array, magnetic particle inspection, dye penetrant inspection, radiographic testing, and ultrasonic testing are employed to ensure weld integrity and detect internal damage on sealing faces.

Q: Why Choose Weld Neck Flanges Despite Higher Costs?

A: Weld Neck Flanges may come at a higher cost, but they offer superior reliability and safety, making them an essential choice for demanding applications where performance is critical.

We're professional weld neck flange manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to wholesale bulk weld neck flange for sale here from our factory.

Stainless Steel Weld Flanges, Carbon Steel Weld Neck Flange, Stainless Steel Weld Neck Flange

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